依据ASTM D1004-13测试塑料薄膜和薄片的撕裂抗力(割口撕裂)

ASTM D1004 header

ASTM D1004 measures the tear resistance of flexible plastic film and sheeting.  Raw materials manufacturers are constantly challenged to identify the ideal formula that minimizes material cost and waste while retaining the necessary strength. Tear resistance is only one of the properties that comprise a plastic film's overall strength, but it can prove to be crucial if the material is subjected to tear events over its life. The packaging industry is an example of a business that relies heavily on the integrity of its plastic film suppliers.

ASTM D1004 Test Specifications 

ASTM D1004-13 reports the maximum tear resistance in units of force (lbf or N) and the maximum extension in units of length (in or mm). The specimen must be die-cut to specifications found in the standard. Specimens are formed with a 90° notch to create a stress concentration in a specific area which will initiate a tear. The specimen is then subjected to a tensile test at 2 in/min (51 mm/min) until complete failure. The specimen geometry and test speed are not intended to simulate real world tear conditions; instead, ASTM D1004 is intended to create a controlled tear of to analyze force versus displacement data for quality control or material comparison purposes. ASTM D1004 is not applicable for plastic material where brittle failure occurs or where elongation greater than 200% occurs. Material between those two extremes has been shown to reliably use ASTM D1004 to compare tear resistance between materials.

Materials Testing System

Due to the low forces involved in ASTM D1004 testing, we recommend a single column test frame such as Instron’s 68TM-5 or 34TM-5. Labs performing multiple test types on a single testing machine may prefer a dual column system with an increased force capacity. 




ASTM D1004 Test Setup
1) 34SC-5 Universal Testing System
2) Bluehill Universal Software
3) 2519 Series Load Cell
4) 2712-041 Pneumatic Side-Action Grips

 

ASTM D1004 test setup
Recommended Grips 

The preferred set of grips for ease of use and clamping repeatability is Instron’s 1 kN pneumatic side-action grips (2712-041). If manual grips are preferred, we suggest using a self-tightening grip to ensure the specimen doesn’t slip during the test. As maximum forces of an ASTM D1004 test are almost always under 1 kN (225 lbf), the 1 kN (2713-007) or 2 kN (2713-004) self-tightening roller grips would be suitable.

1 kN Model | 2712-041
2713-007
1 kN Model | 2713-007
Tips and Tricks
  • Non-repeatability of results – ASTM D1004 requires the operator to exclude results that deviate markedly from the mean value. Bluehill Universal software offers visual pass/fail indicators to alert users when test results are out of specification. Bluehill Universal also offers a TestCam module to record a video of the test, enabling users to replay videos to ensure a test performed as expected.
  • Preventing specimen slippage – When testing thin films, specimen undergo thinning as they are stretched. Instron’s pneumatic side-action grips or manual self-tightening grips are designed for the testing of films and other flexible materials exhibiting a large reduction in cross-sectional area under load.
Related Content

6800 系列高级测试系统宣传册

Instron 6800 系列通用测试系统可提供无与伦比的准确性和可靠性。6800 系列以专利申请中的操作员保障系统架构为依托,架构采用全新的 Smart-Close 空气套件并具有碰撞缓解功能,使得材料测试比以往任何时候都更简单、更智能、更安全。

3400 系列 - 经济适用的测试解决方案

Instron 3400 系列通用测试系统用于拉伸、压缩、弯曲和其他材料性能测试。

Bluehill Universal 宣传册

Bluehill Universal 软件从头开始构建,旨在提供触摸互动和直观的用户体验。使用诸如预装测试方法、几秒钟内快速测试、增强的数据导出以及 Instron Connect(一种全新功能,可提供与服务的直接通信联系)等功能,发现更简单、更智能的测试。 Bluehill 2 和 Bluehill 3 等以前版本软件的用户可以轻松升级到最新版本的 Bluehill。

2712-04X 系列气动侧动夹具

气动侧动夹具为各种材料提供了通用夹持解决方案。额定容量 1 - 10 kN。

2713-007 系列自紧式滚筒夹具

自紧式夹具主要用于弹性材料和其他柔性材料的精密测试,在载荷作用下,其横截面面积会大幅减少。